Firm sausages in perfect shape
Constant quality despite varying raw materials – With our stabilising systems, scalded sausages are firm and delicious every time. These ingredient complexes enable cost-optimised recipes, extend shelf life and minimise syneresis.
Cooked ham in perfect shape
Our injection additives are tailored to the desired product characteristics, and enable the economic production of a wide variety of ham specialities. They give ham outstanding consistency, ideal water binding and good slice adhesion.
Meat and sausage products – we set trends
Worldwide demand for meat is rising rapidly, and with it interest in new and trend-forward meat sausage products that meet the highest requirements in terms of flavour, texture and economy.
Thanks to our long experience, we know the market very well indeed, including country-specific requirements and food trends. We address them with precisely adjusted functional systems for fresh meat, cooked and cured products like ham, reconstituted meat and sausage products.
Our highly specialised stabilising systems aren’t just for meats, but also improve the characteristics of fish products. In its structure, general chemical composition and the biological value of its proteins, fish muscle tissue is not too different from that of warm-blooded animals. The basic processes for fish muscle tissue are thus similar to those used in meat processing, and almost identical stabilising systems can be used.
Stabilising systems of proteins, fibre and special hydrocolloids for ham ensure good water binding, problem-free shaping, high slicing firmness and minimal dripping loss.
|Cooked ham and Kasseler||PLUSstabil CM 90 RS||A special combination of functional ingredients to minimise carrageen stripes, for injection of 75-90%||5 kg/100 l brine|
|Necks, bellies and poultry||PLUSstabil CM BAC 40||Specially developed for streaky cuts of meat and white meat, for injection of 30-45%||6.5 kg/100 l brine|
|Restructured cooked ham||PLUSstabil Unibac 40 OA||Outstanding texture and elasticity for high +80 % to +200 % yields||2 - 3 % in final product|
|Reconstituted cooked ham||PLUSstabil HAM 100 PLUS||Outstanding texture and elasticity for medium to high +60% to +100% yields||2 - 3 % in final product|
Special functional systems for moisture-enhanced
and marinated meat ensure that natural meat fibres are retained for a tender, moist consistency.
|Fresh poultry, no added phosphate||PLUSstabil FM WP||System without phosphate, for injection up to 20%||4 kg/100 l brine|
|Fresh meat, all kinds||PLUSstabil FM WBC||System without added phosphate, for tenderising meat||10 kg/100 l brine|
|Fresh meat, plain or marinated||PLUSstabil FM universal||Universal injection system, for moderate to high yields, for injection of 12-25%||6 kg/100 l brine|
|Fresh meat, plain or marinated||PLUSstabil FM pH extra||Stabilises the natural pH of meat, also usable for cooked products||0.2 % in final product|
|For restructured meat||Hydrogum NA 400 S||Without enzymes, salt-tolerant system||2% in final product|
|Schnitzel and steaks||PLUSmulson F-03||Enables restructured products from cut offs, yield increases up to +50%||2% in final product|
|Fresh meat, all kinds||PLUSstabil FM WBC||Tumble system without added phosphate, for tenderising meat||10 g/kg|
|Fresh & IQF meat||PLUSstabil FM Perfect Tumble||Low brine loss for fresh or IQF meat, for high yields, 30-50%||25 g/kg|
Convenience and doner products
Over the last years, worldwide consumption of convenience products has increased, creating new market possibilities. Along with the fast-pased lifestyle and consumers expectations, convenience products such as kebabs, nuggets and burgers became well-established products on the global market. With the HydroTOP High Gel and HydroTOP Perfect Range, it is possible to meet those demands.
|Burgers, nuggets||HydroTOP Perfect E||For the production of an all-purpose emulsion||As needed|
|Burgers, nuggets||HydroTOP Perfect D||Direct addition, high water binding||As needed|
|Burger, fillings & coarse sausages||HydroTOP High Gel 1002 UK||Declaration friendly binding system, multi-purpose||As needed|
|Kebab & cevapcici products||PLUSstabil FM TP||Tumbling aid for reduced cooking loss, up to 15-25% pick up||24-28 g/kg|
|Kebab & doner products||PLUSstabil FM TS||Tumble add on for kebab products, improved adhesion, 15-30% pick up||18-20 g/kg|
|Ground meat doner & kebab preperations||PLUSstabil FM HD 20||Ground meat preparation, all-purpose system||15g/kg|
Cooked sausage, bratwurst and cold cuts
A homogeneous emulsion in the manufacturing process and stable
structure when heated are essential for quality
products. With Hydrosol compounds it is possible to get stable textures and avoid common defects like gel and fat separation. Cost-efficient recipes with high process reliability and consistent quality can also be produced.
|Frankfurter, Wiener & Hot Dogs||Hydrolon CS Cure||Cutting aid for quicker reddening, stable curing||1 g/kg|
|Frankfurter, Wiener & Hot Dogs||PLUSmulson CS Red||Cutting aid for stable cured color, excellent protein breakdown||3-4g/kg|
|Bratwurst and Weißwurst||PLUSmulson CS White||Cutting aid for uncured products with extra preserving effects||4 g/kg|
|Sodium-reduced sausage products||Hydrolon LS||For targeted sodium reduction in meat products, without bitter aftertaste||18–22 g/kg|
|For economical solutions||HydroTOP CS Eco 30||Improves bite and texture, boosts protein content||8 g/kg|
|Sausages with extra bite||HydroTOP CS 50||Improves bite and texture for economy products||5-10 g/kg|
|Cold cuts||PLUSmulson Prot 30||Very good emulsifying ability, for high fat formulations with up to 40% fat content||10–20 g/kg|
|Cold cuts||HydroTOP Mix 50||Improves elasticity and sliceability, reduces synaeresis||3–7 g/kg|
|Cold Cuts||PLUSstabil Perfect HB||Reduced cookout and constant quality||10-15 g/kg|
Cooked sausage spreadable
Liver sausage and patés are made of pre-cooked ingredients. Emulsifier systems of special emulsifiers assist in the formation of a water in oil emulsion and ensure a creamy consistency.
|Emulsifier for liver sausage and marinades||PLUSmulson RTU||Pasty emulsifier (esterified monoglycerides), for direct application||5–10 g/kg|
|Emulsifier paste for liverwurst without palm fat||PLUSmulson RTU PF||For direct use, declaration-friendly and without palm fat||5-10 g/kg|
Our solutions for raw sausage improve the cohesion of raw meat and fat inclusions, and improve the homogeneous distribution of both components.
|Naturally cured raw sausage||Hydrolon DS nature||Compound for naturally cured raw sausage products, provides the typical flavour and a safe curing process||6 g/kg|
|Fast-cured raw sausage||Hydolon DS rapid||Compound for fast-cured raw sausage products, gives fast and safe curing||10 g/kg|
|Hot smoked raw sausages||Hydrolon CASAL Range||Integrated compound/fast curing compound with seasoning||30 g/kg|
With our stabilising systems for fat emulsions, the visible fat pieces characteristic of salami and mortadella can be made from from vegetable fat. The use of vegetable instead of animal fats significantly cuts production costs.
|Bacon, fat, meat, chicken skin, oil||PLUSmulson PROT 300-F||For gelling, heat-stable fat emulsions, low dosing||1:16:32 (Emulsifier: Fat:Water)|
|Oil in water emulsions, non-gelling||PLUSmulson PROT 200 Plus||Gives spreadable fat emulsions, very high yield||1:20:30 (Emulsifier: Fat:Water)|
|Oil in water emulsions, gelling||PLUSmulson F-03||Gives a heat-stable, firm gel, especially for oil emulsions||1:8:12 (Emulsifier: Fat:Water)|
Freshness preservation and seasoning
Hydrosol’s preservatives for raw and pasteurised meat and sausage products are antibacterial and protect freshness. Our special stabilising systems come already enriched with flavourings and seasonings to provide delicious taste.
|Preservative||Hydrolon Super||A combination of proven preservatives||2 - 3 g/kg|
|Acetate based||Hydrolon Fresh Plus 18||Many uses, effective against bacteria and yeast||5 g/kg|
|Acetat based with additional sulphite||Hydrolon Fresh TA 21||Preservative and anti-oxidant effect, improves colour retention of meat||3 g/kg|
|Benzoate & Sorbate||Hydrolon Fresh BS||Synergies with other preservatives, suitable for surface treatment||2 g/kg|
|Gives fresh taste||Naturom Fresh Plus Nat C||Leads to a longer fresh taste and better product quality, clean label||6g/kg|
|Gives a savoury flavour||Naturom TopNAT||In combination with other seasonings and flavourings, the specific product flavour stays fresh longer||20 g/kg|
|Sausages and hot dogs||Naturom Wiener Würstchen||Classic flavour for cooked sausages||5–7 g/kg|